Full Automatic Industrial Secondary Pilot Fermentation Equipment Stainless Steel

full automatic Industrial Secondary pilot fermentation equipment stainless steel

Description of Industrial Secondary pilot fermentation equipment :

The medium and small test fermenters designed by our company are made of high quality stainless steel such as 316L/304. It has compact structure, neat appearance, integrated design and can be comparable with imported brands. With complete functions and high automation, it can be widely used in medicine, food industry, biological and chemical industry, agriculture, brewing and other industries. The equipment is designed and manufactured meeting GMP requirement.

Technical Parameters of Industrial Secondary pilot fermentation equipment :

1. Volume: 50L--1000L multiple secondary fermentation tanks are optional;

2. Tank material: SUS304/316L stainless steel;

3. Surface finish: the inner surface mirror surface Ra≤0.6μm, the external surface matt or sandblasted;

4. Heating and cooling method: with external casing/coil;

5. Tank interface: PH, DO, temperature, inoculation, defoaming, acid supplementation, alkali supplementation, material replenishment, pressure, audition, spotlighting, etc.;

6. Structural form: vertical legs, ear supports, skirts, etc. to meet the needs of different working conditions;

7. Stirring system: overhead mixing device, brand reducer, brand inverter, sanitary aseptic mechanical seal;

8. Blade form: Different forms such as defoaming pulp, flat leaf, oblique leaf, curved leaf, and turbine type are selected according to customer requirements or process requirements;

Control System of Industrial Secondary pilot fermentation equipment :

1. The tank body is equipped with temperature control jacket, PID digital control and cyclic sterilization; Resolution in sterilization, temperature control accuracy + 0.2 ℃, 0.1 ℃.

2. Temperature control range: 0-120±0.2°C, resolution 0.1°C;

3. Sterilization temperature: 100-130 ° C

4. Stirring speed: 50-1000 rpm ± 5% (depending on the size of the tank and the material requirements)

5. PH control: 2-12 ± 0.02 PH, resolution 0.01 PH. PH, acid and alkali linkage control. The peristaltic pump is automatically adjusted to add acid and alkali. Imported PH sensor for signal transmission.

6.DO control: 0-100%±5%, resolution 0.01%, DO and speed linkage control, METTLER DO sensor for signal transmission

7. Foam control: automatic control and alarm, stainless steel electrode online monitoring, peristaltic pump automatically adds defoamer.

8. Air flow: mass flow meter, pneumatic valve automatic adjustment. Inlet filter, exhaust filter, with PALL filter, filtration accuracy of 0.22μm.

9. Tank configuration: The small tank has a flame inoculating port, and the sampling valve and the tank bottom valve can be sterilized at any time.

10. Control of lower machine: brand touch screen operation interface, special PLC automatic control program, realizing the whole equipment online operation, automatic stirring, sterilization, dissolved oxygen, PH adjustment, temperature adjustment, automatic foam elimination, etc.;

11. Host computer control: remote computer real-time monitoring, fermentation dedicated configuration software, historical data query analysis, curve analysis.

Equipment features of Industrial Secondary pilot fermentation equipment :

1. Sterilized in place, safe and reliable.

2. No traditional risk of leakage;

3. The inoculation method is reliable, and various methods such as flame inoculation and differential pressure inoculation are available;

4.Structural integrated design, small footprint, beautiful appearance;

5. Can be designed to select multiple feeds;

6. Additional feeding/tank weighing can be added;

7. Optional on-line monitoring of tail gas oxygen and carbon dioxide content;